Files
hexapod-robot/2026-current/robot/robot.ino
T
mangavalkandClaude Opus 5.5 935526eab5 Firmware simulation, Unity project, and sim-verified robot fixes
Simulation
- sim/: the unchanged robot firmware compiled into hexapod_sim.dll
  against PC stand-ins (Arduino, Servo, Wire + register-level MPU6050,
  RF24 with matching-config radio), a kinematic body model (support
  plane + planted-foot odometry) that also drives the simulated IMU,
  and a headless smoke test (sim_smoke). build.ps1 builds and tests.
- Hexapod_Simulation_Unity/ folded in (history kept in a bundle
  outside the repo). Assets/HexapodSim loads the DLL, drives the
  existing leg rig, and offers joystick / keyboard / robot-serial
  input plus a test panel.

Robot (all found or confirmed in the simulation)
- Config.h geometry taken from the Unity model.
- IK femur elevation sign, gait stance direction, body pose
  rotation direction, yaw lever arm.
- Stance feet integrated from the current command; gait restarts at
  mid-stance; heading integrates the applied turn rate, only while
  walking.
- Leg clearance and reach checks (Limits::feetFeasible); walk command
  and body pose scaled as a whole, pose scale rate-limited, planted
  feet guarded so the body never snaps or legs collide.
- Robot-gyro self-leveling as an integrator.
- Heading mode: steering relative to the body; S walks backward.
- Standing height from the remote (STANCE_HEIGHT_RANGE_MM).

Protocol v3 (reflash both boards)
- CmdPacket gains body_height (22 bytes).

Remote
- Height slider (Nextion hHeight/nHeight, serial [ ]).
- Fixed unspecified I2C read order in RemoteIMU.

LEGACY/: owner's old Nextion HMI and remote hardware assets.

Co-Authored-By: Claude Opus 5.5 <noreply@anthropic.com>
2026-09-29 00:37:12 +02:00

207 lines
8.9 KiB
Arduino

#include "Config.h"
#include "Kinematics.h"
#include "GaitEngine.h"
#include "BodyPose.h"
#include "RobotIMU.h"
#include "StateMachine.h"
#include "InputMapper.h"
#include "Limits.h"
#include "Comms.h"
#include "ServoDriver.h"
#include "SmoothedValue.h"
// Uncomment to drive the robot from the Serial Monitor before a remote exists.
// See README.md for the key map.
#define TEST_SERIAL_INPUT
GaitEngine gait;
BodyPose pose;
RobotIMU imu;
StateMachine state_machine;
InputMapper mapper;
Comms comms;
ServoDriver servo_driver;
float current_heading_deg = 0; // open-loop: accumulates commanded omega. See note in loop().
SmoothedValue stance_height(STANCE_HEIGHT_RATE_MM_S); // remote height slider, rate-limited
float gyro_corr_roll_deg = 0, gyro_corr_pitch_deg = 0; // robot-gyro self-leveling (integrated)
float last_joint_deg[NUM_LEGS][3] = {}; // for per-joint rate limiting
uint32_t last_loop_us = 0;
RobotState last_state = RobotState::DISARMED;
#ifdef TEST_SERIAL_INPUT
CmdPacket test_packet;
void pollSerialTestInput() {
bool changed = false;
while (Serial.available()) {
char c = Serial.read();
changed = true;
switch (c) {
case 'a': test_packet.flags ^= FLAG_ARMED; break;
case 's': test_packet.flags ^= FLAG_STAND; break;
// vx = forward (+X), vy = strafe left (+Y) - see HexapodProtocol.h axis convention.
case 'w': test_packet.vx = min(test_packet.vx + 200, 1000); test_packet.flags |= FLAG_WALK; break;
case 'x': test_packet.vx = max(test_packet.vx - 200, -1000); test_packet.flags |= FLAG_WALK; break;
case 'q': test_packet.vy = min(test_packet.vy + 200, 1000); test_packet.flags |= FLAG_WALK; break;
case 'e': test_packet.vy = max(test_packet.vy - 200, -1000); test_packet.flags |= FLAG_WALK; break;
// yaw_rate + = turn left (CCW).
case 'z': test_packet.yaw_rate = min(test_packet.yaw_rate + 200, 1000); test_packet.flags |= FLAG_WALK; break;
case 'c': test_packet.yaw_rate = max(test_packet.yaw_rate - 200, -1000); test_packet.flags |= FLAG_WALK; break;
case 'g': test_packet.flags ^= FLAG_GAIT_WAVE; break;
case 'm': test_packet.flags ^= FLAG_MODE_B; break;
case ' ':
test_packet.vx = 0; test_packet.vy = 0; test_packet.yaw_rate = 0;
test_packet.flags &= ~FLAG_WALK;
break;
default: changed = false; break;
}
}
if (changed) {
test_packet.speed_scale = 180;
comms.injectPacket(test_packet);
}
}
#endif
void setup() {
Serial.begin(115200);
gait.begin();
pose.begin();
state_machine.begin();
stance_height.reset(STANCE_HEIGHT_MM);
if (!imu.begin()) Serial.println("robot IMU not responding - stabilization disabled");
if (!comms.begin()) Serial.println("radio not responding - waiting for injected/test commands only");
servo_driver.begin();
last_loop_us = micros();
}
void loop() {
uint32_t now_us = micros();
float dt = (now_us - last_loop_us) / 1e6f;
if (dt < (1.0f / CONTROL_HZ)) return; // hold to the fixed control rate
last_loop_us = now_us;
#ifdef TEST_SERIAL_INPUT
pollSerialTestInput();
#endif
comms.update();
CmdPacket cmd = comms.linkOk() ? comms.latest() : CmdPacket(); // link lost -> all-neutral, unarmed
MapperOutput mapped = mapper.map(cmd, current_heading_deg, dt);
// Standing height: every neutral foot position (gait, sit/stand, limits)
// follows this, so it's set before anything below uses them.
stance_height.setTarget(mapped.stance_height_mm);
Kinematics::setStanceHeight(stance_height.update(dt));
// Slow the walk command down to a stride the legs can really take (reach,
// no neighbouring legs colliding) - the stride alone; the body pose then
// makes room for it below.
gait.setRequestedPattern(mapped.gait_wave ? &GAIT_WAVE : &GAIT_TRIPOD);
mapped.twist = gait.limitTwist(mapped.twist, GaitEngine::NO_POSE);
imu.enabled = mapped.robot_gyro_enabled;
imu.update(dt);
state_machine.update(mapped.armed, mapped.stand_request, mapped.walk_active, dt);
RobotState state = state_machine.state();
// Relax servos on the way into DISARMED, reattach on the way out.
if (state == RobotState::DISARMED && last_state != RobotState::DISARMED) {
servo_driver.relaxAll();
} else if (state != RobotState::DISARMED && last_state == RobotState::DISARMED) {
servo_driver.begin();
}
// The stand pose holds every foot at neutral, so walking starts from there.
if (state == RobotState::WALKING && last_state != RobotState::WALKING) gait.resetFeet();
last_state = state;
// Stick pose + remote-tilt feedforward (gated on FLAG_REMOTE_GYRO) are
// already combined in InputMapper.
pose.setCommand(mapped.pose);
// Robot-gyro self-leveling. The IMU measures the body's tilt in the world,
// which already includes the correction applied so far - so the correction
// integrates (a plain "correction = -measured tilt" only halves a slope).
// The tilt the operator asked for is subtracted first, so leveling doesn't
// cancel the stick. Switched off, the correction bleeds away smoothly.
if (mapped.robot_gyro_enabled) {
gyro_corr_roll_deg -= ROBOT_GYRO_KI * (imu.rollDeg() - pose.commandRollDeg()) * dt;
gyro_corr_pitch_deg -= ROBOT_GYRO_KI * (imu.pitchDeg() - pose.commandPitchDeg()) * dt;
gyro_corr_roll_deg = constrain(gyro_corr_roll_deg, -ROBOT_GYRO_MAX_CORR_DEG, ROBOT_GYRO_MAX_CORR_DEG);
gyro_corr_pitch_deg = constrain(gyro_corr_pitch_deg, -ROBOT_GYRO_MAX_CORR_DEG, ROBOT_GYRO_MAX_CORR_DEG);
} else {
float step = POSE_TILT_MAX_RATE_DEG * dt;
gyro_corr_roll_deg = constrain(0.0f, gyro_corr_roll_deg - step, gyro_corr_roll_deg + step);
gyro_corr_pitch_deg = constrain(0.0f, gyro_corr_pitch_deg - step, gyro_corr_pitch_deg + step);
}
pose.setCorrection(gyro_corr_roll_deg, gyro_corr_pitch_deg);
pose.update(dt);
FootTarget gait_targets[NUM_LEGS];
bool in_stance[NUM_LEGS];
if (state == RobotState::WALKING) {
// Walking has priority over the body pose: the pose shrinks until the
// stride the walk command wants fits (and where the feet are right now,
// since a stride in transition can be outside that envelope). The pose
// shrinks at a bounded rate - no snapping - so meanwhile the walk slows
// down against the pose as it is, and everything stays physical.
FootTarget sets[GaitEngine::ENVELOPE_SETS + 1][NUM_LEGS];
gait.strideEnvelope(mapped.twist, sets);
for (int i = 0; i < NUM_LEGS; i++) sets[GaitEngine::ENVELOPE_SETS][i] = gait.feet()[i];
pose.fitToReach(sets, GaitEngine::ENVELOPE_SETS + 1, dt);
Twist twist = gait.limitTwist(mapped.twist, pose, true);
gait.update(dt, twist, pose, gait_targets);
for (int i = 0; i < NUM_LEGS; i++) in_stance[i] = gait.legInStance(i);
// Simple open-loop heading estimate: accumulates the omega the planted
// feet actually carried out (only while walking - the body only turns
// then). Good enough for mode B in a normal session; fusing the robot
// IMU's yaw rate in as well is the more robust upgrade if legs ever slip.
current_heading_deg += degrees(gait.appliedTwist().omega) * dt;
} else {
// Sit/stand: blend between a crouched and a neutral stance height, no
// stepping. This assumes "sit" keeps all six feet grounded - if your
// sit pose rests the chassis on the ground instead, replace this with
// a proper sequenced transition (feet positioned first, then lift).
float blend = state_machine.sitStandBlend();
for (int i = 0; i < NUM_LEGS; i++) {
FootTarget neutral = Kinematics::neutralStance(i);
FootTarget sit_target = { neutral.x, neutral.y, neutral.z * 0.4f };
gait_targets[i].x = sit_target.x + (neutral.x - sit_target.x) * blend;
gait_targets[i].y = sit_target.y + (neutral.y - sit_target.y) * blend;
gait_targets[i].z = sit_target.z + (neutral.z - sit_target.z) * blend;
in_stance[i] = true;
}
// Shrink the body pose as a whole until it's physically possible here.
pose.fitToReach(&gait_targets, 1, dt);
}
bool stable = Limits::stancePolygonOk(in_stance);
(void)stable; // hook this up to your own response once you're ready - slow down, warn, etc.
constexpr float MAX_JOINT_DEG_S = 300.0f; // measure your actual servo speed and set this for real
for (int i = 0; i < NUM_LEGS; i++) {
FootTarget posed = pose.apply(gait_targets[i]);
FootTarget clamped = Limits::clampWorkspace(i, posed);
JointAngles angles = Kinematics::solve(i, clamped);
angles.coxa_deg = Limits::clampJointRate(last_joint_deg[i][0], angles.coxa_deg, MAX_JOINT_DEG_S, dt);
angles.femur_deg = Limits::clampJointRate(last_joint_deg[i][1], angles.femur_deg, MAX_JOINT_DEG_S, dt);
angles.tibia_deg = Limits::clampJointRate(last_joint_deg[i][2], angles.tibia_deg, MAX_JOINT_DEG_S, dt);
last_joint_deg[i][0] = angles.coxa_deg;
last_joint_deg[i][1] = angles.femur_deg;
last_joint_deg[i][2] = angles.tibia_deg;
if (state != RobotState::DISARMED) {
servo_driver.writeLeg(i, angles);
}
}
}